Business Challenges

• Manual paper-based processes for Cleaning, Inspection, Lubrication, and Tightening lead to unplanned downtime, inaccuracies, and delays in equipment maintenance.
• Limited visibility into the maintenance process results in difficulty tracking work orders and identifying potential issues.
• Unplanned downtime leads to delays and disruptions in operations, impacting productivity.
• To minimize risks, ensure compliance that equipment is properly cleaned, inspected, lubricated, and tightened as per SOPs/regulatory standards.
• Need a robust and scalable solution for maintaining a large number of pieces of equipment across multiple locations.

Solution

Deployed the Unvired CILT Pro app to streamline the autonomous maintenance processes: 

• Enables operators and maintenance teams to perform their tasks effectively and efficiently through mobile devices.
• Features include task organization, task completion, maintenance history tracking, and reporting.
• Task organization helps operators and maintenance teams stay organized and ensures that each task is completed correctly and on schedule.
• Task completion allows users to digitally review task details, perform their job, and submit the task as completed.
• The app fetches all work orders assigned from the SAP Plant Maintenance/CMMS system and displays them in different tabs based on the date of execution or priority.
• The app allows users to digitally review task details, perform their job, and submit the task as completed.
• The app integrates with existing SAP systems and ESRI Maps, providing a streamlined process to procure the materials required and access the location to complete maintenance and repair tasks.
• Maintenance history tracking helps identify improvement areas and reduces the need for costly repairs and maintenance.