How Chemicals Leader Transformed CILT Processes with Digital Autonomous Maintenance

A global leader in water and hygiene solutions faced challenges with paper-based CILT processes, recurring issues, and lack of visibility. With Unvired’s Autonomous Maintenance solution, they digitized operations, empowered operators, and enabled data-driven decisions, resulting in higher efficiency and reliability.

Digital Autonomous Maintenance Solution

Company– Chemical Manufacturing Leader

Industry– Chemicals Manufacturing (Water and Hygiene Solutions)

Solution– Unvired Digital Autonomous Maintenance to streamline the CILT (Cleaning, Inspection, Lubrication, and Tightening) tasks for enhanced operational excellence.

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Business Challenges

  • Paper-based CILT forms leading to poor communication and no historical tracking
  • Difficulty in identifying repeated issues (e.g., dirt contamination, recurring faults)
  • Lack of visibility into completion status, compliance, and task execution times
  • Inability to link observations (dust, dirt, abnormalities) to structured reporting

Solution

Deployed the Unvired Autonomous Maintenance solution to digitize CILT processes:

  • Planning & Scheduling web app for supervisors and planners
  • Web browser and Mobile app for operators to execute CILT tasks digitally, capture faults, images, and actual completion times
  • Digital CILT checklists (daily, weekly, monthly)
  • Fault logging and dirt contamination reporting with dashboards
  • Attachments: Photos & documents for guided inspections
  • Real-time dashboards: CILTs completed, incomplete, issues, completion times
  • Configurable scheduling with shift management
  • Historical tracking & reporting by asset/line

Benefits

  • Improved Reliability: Faster identification of recurring issues

  • Increased Efficiency: Elimination of paper forms

  • Data-Driven Decisions: Monthly reports on dirt, faults, and abnormalities per line/asset

  • Operator Guidance: Reference images & SOPs embedded in CILT tasks

  • Audit Readiness: Historical maintenance records available digitally

About Customer

The customer is a global sustainability leader offering water and hygiene solutions that protect people and the resources vital to life.