Enhance Equipment Reliability with Operator-Driven Maintenance

Empower your operators to take ownership of equipment health through digitized Clean, Inspect, Lubricate, and Tighten (CILT) workflows. Unvired CILT Pro bridges the gap between operators and maintenance teams, reducing downtime and extending asset life.

Key Business Challenges Addressed

Unvired CILT Pro: The Digital Solution for Autonomous Maintenance

Unvired CILT Pro is a digital autonomous maintenance solution that empowers Operators with mobile and web-based apps to perform CILT and inspection tasks with ease. It seamlessly integrates into your existing systems and document management systems, making asset maintenance smarter, simpler, and fully auditable.

Operator-Friendly: Simple checklists, photo/video capture, and anomaly reporting

✔ Improved Productivity: Empower operators to take control of their equipment.

Cost Savings: Save costs by avoiding emergency repairs and reducing preventable failures with early detection.
Improved Communication: Improve collaboration between planners, operators, and technicians

Historical compliance: Streamline audits with digital compliance evidence

Solution Highlights

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Execute Anytime, Anywhere

Cross-platform mobile and web apps with offline-first capability

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Planning & Scheduling

Visual drag-and-drop calendar and advanced task assignment

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Integration Ready

Integrate with SAP, OpenText, SharePoint, or other existing systems

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Rapid Deployment

Cloud or on-premise, flexible scaling

Empower your Operators to take ownership of the equipment with Unvired CILT Pro!

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Solution Capabilities

Planning & Scheduling: Web App

  • Create, assign, and track CILT tasks
  • Visual calendar & scheduler with drag-and-drop functionality
  • Define frequencies, shifts, and role-based access
  • Custom checklist designer (photos, dropdowns, numerical input)
  • Real-time alerts for missed or abnormal tasks
  • Advanced analytics & compliance-ready reports

Task Execution: Mobile & Web App

  • Perform CILT tasks digitally with step-by-step guidance
  • Offline support with automatic sync
  • Rich data capture – photos, videos, notes, fault logging
  • Real-time alerts for deviations
  • Easy task management (planned, pending, or completed)
  • Access digital work instructions with one tap
  • Scan equipment QR codes for instant identification

Audit & Compliance: Dashboards

  • Digital audit trail with timestamps & user logs
  • Maintenance history tracking for continuous improvement
  • Dashboards for task completion, anomalies, and asset performance
  • Compliance documentation with photo/video evidence
  • Real-time dashboard for management visibility
  • Historical data capture for compliance & audit

Customer Success Stories

  • Unvired CILT Pro App
  • CILT Case Study for Packaging Company

    How Unvired’s CILT Pro App Helped a Global Manufacturing Company Go Paperless for Cleaning, Inspection, Lubrication, and Tightening.

Frequently Asked Questions

Autonomous Maintenance is a key pillar of Total Productive Maintenance where equipment operators take ownership of routine maintenance tasks rather than relying solely on maintenance specialists. It empowers frontline workers to perform basic maintenance activities (CILT- cleaning, inspection, lubrication, and tightening) to prevent breakdowns and identify issues early.

Total Productive Maintenance (TPM) is a holistic approach to equipment maintenance that emphasizes proactive and preventative maintenance to maximize operational efficiency. TPM involves all employees and aims to eliminate breakdowns, defects, and accidents by addressing the root causes of equipment deterioration.

CILT stands for Clean, Inspect, Lubricate, and Tighten - the four fundamental maintenance activities performed by operators in autonomous maintenance:
• Clean: Remove dirt, debris, and contaminants that can cause wear or hide defects
• Inspect: Check equipment for abnormalities, leaks, wear, or damage
• Lubricate: Apply proper lubricants to reduce friction and wear on moving parts
• Tighten: Ensure fasteners and connections are secure to prevent vibration and loosening

While CMMS systems focus primarily on maintenance technicians and planners, CILT Pro is specifically designed for operators to perform daily maintenance activities. It complements your CMMS by adding operator-friendly mobile interfaces, simplified workflows, and real-time communication capabilities while integrating with your existing maintenance management system.

The solution is rapid to deploy—whether cloud-based or on-premise. Your core users can be up and running in weeks, not months.

Frontline operators, shift supervisors, and maintenance planners are the primary users. It’s built to be operator-friendly, so even users with limited digital experience can navigate it easily.

The intuitive interface requires minimal training - typically less than two hours. We provide training materials, including videos and quick reference guides, that can be customized to your specific workflows. The mobile app guides operators through each step, making adoption straightforward even for less tech-savvy users.

Most customers see ROI within 6-12 months through reduced downtime, extended equipment life, and decreased emergency maintenance costs. Typical results include 20-30% reduction in unplanned downtime, 15-25% decrease in maintenance costs, and 25-40% faster issue resolution times.

Take the first step toward Operator-driven asset reliability. Contact us for a live demo!

Request a Demo