Unvired Digital Autonomous Maintenance Solution: CILT and Rounds

Transform Asset Reliability with an Operator-First Solution

Stop reacting to failures and start preventing them. Unvired Autonomous Maintenance solution digitizes your entire autonomous maintenance strategy, from Clean, Inspect, Lubricate, and Tighten (CILT) tasks to complex equipment inspections and operator rounds. Our powerful, intuitive solution connects operators, planners, and maintenance teams to enhance collaboration and reduce unplanned downtime.

Addressing Key Business Challenges

Manual Processes

Slow, error-prone CILT and inspection processes on paper & Excel.

Delayed Actions

Faults on paper take hours or days to become actionable work orders.

Resource Allocation

Maintenance teams are tied up with skilled activities, not basic tasks.

Neglected Repairs

Minor repairs become costly reactive maintenance and bigger problems.

A Comprehensive Digital Autonomous Maintenance Solution for CILT & Inspection

Unvired provides an end-to-end platform that empowers operators and integrates with your existing systems to enhance collaboration and reduce unplanned downtime.

Digital CILT

Clean

Ensure equipment and surrounding areas are free from dirt, oil, and debris to prevent faults.

Inspect

Detect early signs of wear, leaks, or damage using guided digital checklists.

Lubricate

Maintain smooth operation by ensuring correct and timely lubrication of parts.

Tighten

Prevent breakdowns by checking and tightening bolts, nuts, and connections.

Operator Rounds (Inspections)

  • Routine Equipment Checks

    Standardize inspections for pumps, valves, motors, etc.

  • Condition Monitoring

    Capture KPIs like temperature, vibration, pressure, noise, to track equipment health.

  • Safety Inspections

    Ensure regulatory compliance and safe work environments.

  • Quality Inspections

    Standardize inspection checklists to drive consistency across production lines.

  • Create Notifications

    Trigger notifications for anomalies or defects in SAP/CMMS systems.

Key Capabilities

Explore the powerful capabilities that make our solution the ideal choice for digitizing your autonomous maintenance program.

Cross-Platform & Offline First

Execute field tasks from any device (iOS, Android, Windows tablets or Web browsers) with full online and offline capabilities. Never lose data, even in remote areas.

Visual Planning & Scheduling

Comprehensive web app for Planners to create, assign, and track tasks. Leverage drag-and-drop calendar. Schedule work daily, weekly, or monthly by shift, operator, or equipment with ease.

Integration with Existing Systems

Integrate with your existing systems like SAP, SharePoint, OpenText, and others.

Rich Data Capture

Go beyond simple checks. Use diverse task types like photo/video, signatures, barcode scans, numeric inputs, and KPIs to capture accurate data. Custom dashboards providing at-a-glance KPIs and live work status.

Seamless Shift Handovers

Ensure smooth transitions. A detailed digital log captures all activities, issues, and resolutions, providing complete operational clarity.

Rapid Deployment

Go live in days, not months. Our solution is easily configurable and adaptable to custom workflows and forms. Deploy it cloud or on-premise.

How It Works in 3 Simple Steps

Our solution connects planning, execution, and resolution into a seamless, efficient workflow that drives operational excelllence.

1. Plan & Schedule

Planners use the web app's drag-and-drop calendar to schedule CILT tasks and inspections for shifts, operators, or equipment.

2. Execute & Report

Operators receive tasks on their mobile device or access on the web browser, perform checks with rich data capture, and instantly report defects with photos.

3. Fix & Resolve

Supervisors are notified of defects in real-time and can create a notification for quick resolution, closing the loop.

Core Modules: Use Cases

Discover the Use Cases and get a glimpse into the intuitive interface and powerful functionalities that your teams will use every day.

Home Page: Dashboards

The dashboard provides an immediate overview of the plant's operational status for supervisors and operators.

  • At-a-glance KPI metrics with animated counters.
  • Interactive module status summaries with pie charts.
  • Live status tracking for all operational modules.
Dashboard showing KPI metrics and operational status

CILT Management

Digitize your Clean, Inspect, Lubricate, and Tighten tasks with mobile-first workflows designed for operators.

  • Guided CILT procedures with instructions.
  • Capture issues with photos during cleaning.
  • Record lubrication and tightening confirmation.
CILT task checklist on a mobile device

Rounds Management: Inspections

Streamline maintenance rounds and inspections with a comprehensive digital platform that centralizes task management.

  • Centralized task list & assignment.
  • Mobile-first user experience with offline capability.
  • Horizontal calendar view for easy task scheduling.
Operator rounds and inspections view on a mobile device

Planning & Scheduling

Visually create, schedule, and assign CILT and inspection tasks with a drag-and-drop planner.

  • Work plan management to create and assign tasks.
  • Visual drag-and-drop calendar view & scheduler.
  • Shift & role-based assignment of tasks.
Planning and scheduling calendar view on the web application

Fault Management

Streamlines the entire lifecycle of an issue, from reporting to resolution, enabling rapid response and improving asset reliability.

  • Integrated reporting directly from round tasks.
  • Priority management with visual indicators.
  • One-click job creation from faults.
Fault management dashboard showing active issues

Work Orders Management: Jobs

Handles the job execution of maintenance orders created to resolve faults or as part of preventive maintenance schedules.

  • Complete job lifecycle from creation to closure.
  • Resource allocation and scheduling capabilities.
  • Contextual links to original fault and issue history.
Work orders management interface

Technical Objects: Asset Hierarchy

Provides comprehensive management of your asset hierarchy, enabling quick access to equipment details and maintenance history.

  • Visual asset hierarchy navigation.
  • Detailed technical specifications and data.
  • Historical maintenance record access.
Navigating the asset hierarchy tree

Take the first step toward Operator-driven asset reliability. Contact us for a live demo!

Request a Demo

Customer Success Stories

  • Digital Autonomous Maintenance Solution

    How Unvired’s CILT Pro App Helped a Global Manufacturing Company Go Paperless for Cleaning, Inspection, Lubrication, and Tightening.

Unvired Digital Autonomous Maintenance Solution: CILT and Rounds

From the Frontline to the Bottom Line: Drive Tangible Outcome

  • Boost Operator Productivity

    Eliminate time wasted on manual data entry. Empower your team to complete rounds faster and more accurately.

  • Reduce Unplanned Downtime

    Catch issues earlier and convert them to maintenance jobs instantly. Shift from a reactive to a proactive strategy.

  • Achieve 360° Operational Visibility

    Access real-time dashboards and reports from any device. Understand task status and team performance at a glance.

30 %Increase in Operator Productivity

25 %Reduction in Unplanned Downtime

15 %Improvement in Asset Utilization

Frequently Asked Questions

Find answers to common questions about Autonomous Maintenance, our solution, and the value it can bring to your organization.

Autonomous Maintenance is a pillar of TPM where operators take ownership of their equipment by executing basic maintenance activities such as Cleaning, Inspection, Lubrication, and Tightening (CILT), along with operator-led rounds.

TPM is a methodology that aims for zero breakdowns and zero defects by involving all employees, especially frontline operators, in equipment care and reliability.

CILT stands for Clean, Inspect, Lubricate, and Tighten – the core operator-led activities that ensure equipment reliability and minimize unplanned downtime.

Unlike conventional CMMS, which are planner-driven and often complex, Unvired’s solution is operator-first, mobile-enabled, offline-capable, and designed for quick fault reporting, dashboards, and seamless integration with SAP/CMMS.

The solution can be deployed in weeks, not months, with prebuilt modules and configurable workflows for CILT and Rounds.

Operators, maintenance technicians, supervisors, and planners across industries like manufacturing, oil & gas, chemicals, and utilities.

Minimal training is required. The apps are intuitive, mobile-first, and designed for quick adoption by frontline operators.

Customers typically achieve ROI in 6–12 months, with up to 25% reduction in downtime, 30% increase in efficiency, and 15% improvement in asset utilization.

Discover how Unvired Autonomous Maintenance transforms CILT and Inspection tasks.

Request a Demo